3D printing service for large parts — single pieces up to 1200mm.
Standard 3D printers top out at 250–400mm. When your part, model, or display piece needs to be bigger, our large format 3D printing service delivers. Industrial SLA produces single pieces up to ~1000mm with presentation-quality surfaces. FGF (Fused Granulate Fabrication) handles single pieces up to 1200mm per axis. For anything larger, we engineer multi-part assemblies with seamless joints.
Challenges we solve
What large format 3d printing teams need from a 3D printing service
Exceeding standard build volumes
Most 3D printing services are limited to 250–400mm build volumes. Our Industrial SLA platform prints single pieces up to ~1000mm (1000 × 1000 × 600mm build volume), and our FGF platform reaches 1200 × 1000 × 1000mm. For parts that exceed even these limits, we engineer multi-part assemblies with hidden seams and mechanical registration.
Achieving seamless multi-part assemblies
When a piece requires assembly, the seams need to be invisible. We engineer registration features into the build geometry, bond sections with structural adhesive, and fill and sand seam lines before priming and painting. The result looks and feels like a single solid piece.
Maintaining surface quality at scale
Surface imperfections that are invisible at 100mm become obvious at 1000mm. Industrial SLA delivers 5 Ra μm surface roughness at large scale — smooth enough for close-up inspection under trade show lighting. Our post-processing team handles progressive sanding, priming, and painting for presentation-ready finishes.
Structural integrity for display and transport
Large pieces need to survive shipping, setup, and multi-day display without cracking, warping, or settling. Tough Epoxy and ABS provide the structural rigidity and impact resistance needed for pieces that will be handled, transported, and displayed in real-world conditions.
Technologies
Best technologies for large format 3d printing
Materials
Materials for large format 3d printing
Industrial SLA in Tough Epoxy is the standard for large presentation models and display pieces — smooth surface finish (5 Ra μm), structural rigidity, and paintability. ABS-Like Resin on Industrial SLA delivers toughness for functional large parts. Optical Clear PMMA provides 90% light transmission for oversized transparent elements. FGF in ABS handles the largest builds (up to 1200mm per axis) with structural integrity for exhibition pieces, furniture prototypes, and industrial patterns. Standard Resin on desktop SLA covers parts up to ~300mm when high surface detail is the priority.
ABS
FGF · Rockwell R 110
Impact resistant, heat tolerant. The standard for extra-large format builds.
ABS-Like Resin
Industrial SLA · Shore D 79
Tough, impact resistant. Good for large functional parts, enclosures, and assemblies.
Standard Resin
SLA · Shore D 78
Smooth surface, fine detail. Good for visual prototypes and concept models.
Common parts
What we build for large format 3d printing
Built in our factory
Brooklyn, NY
How it works
Your project, step by step
Brief & quote
Share your files with overall dimensions. We recommend the right technology, advise on single-piece vs. assembly, and quote based on size, material, and finishing requirements.
Build planning
We plan build orientation, seam placement for multi-part assemblies, registration features, and finishing workflow — all before the first print starts.
Production
Pieces are produced on Industrial SLA or FGF. Multi-section builds are produced in parallel to minimize lead time.
Assembly & finishing
Sections are bonded, seams are filled and sanded, and the finished piece is primed and painted to your color specification. Delivered as a single finished object.
Delivery
Custom packaging for oversized and fragile pieces. NYC: same-day delivery. National: tracked freight with delivery coordination.
FAQ
Frequently asked questions
What is the largest single piece you can print?
Up to ~1200mm per axis on our FGF platform in ABS. Industrial SLA handles up to ~1000mm in a single build. For pieces larger than these limits, we use multi-part assembly with seamless joints.
Can you make the seams invisible on multi-part assemblies?
Yes. We engineer registration features into the build geometry, bond with structural adhesive, fill seam lines, and sand smooth before priming and painting. The finished piece is indistinguishable from a single printed object.
What is the turnaround for a large format project?
Industrial SLA models ship in 7–10 business days. FGF pieces in 7–14 business days. Complex multi-part assemblies with finishing may take 10–15 business days. Contact our team with your dimensions and deadline for a specific estimate.
Can you print transparent large pieces?
Yes. Optical Clear PMMA on Industrial SLA delivers 90% light transmission at build volumes up to 1000 × 1000 × 600mm. Frosted PMMA provides 60% transmission for diffused translucency at the same scale.
Do you handle painting and color matching?
Yes. Our post-processing includes priming, multi-coat painting, and color matching to Pantone, RAL, or physical sample. Matte, satin, and gloss finishes available.
Other applications
Rapid Prototyping
Functional prototypes in 2–3 business days. Test form, fit, and function before committing to tooling.
Production Parts
Production-grade 3D printed parts at volume — without tooling investment.
Hardware Development
One vendor from first prototype to production parts — no retooling, no requalifying.
Tooling & Fixtures
Custom jigs, fixtures, and assembly aids — delivered in days, not weeks.
Bridge Manufacturing
Ship real product now. Transition to injection molding when you are ready.
Replacement & Spare Parts
Reproduce legacy parts, replace obsolete components, and eliminate spare parts inventory.
Custom Enclosures
Custom enclosures with snap-fits, bosses, and ventilation — production-grade, no tooling.
Low Volume Manufacturing
Manufacture 10 to 5,000 parts without tooling — scale up or down order by order.
Presentation Models & Props
Presentation-quality models, trade show props, and display pieces — finished and delivered on time.
Casting Patterns
3D printed casting patterns — clean burnout, fine detail, no traditional pattern tooling.
Medical & Anatomical Models
Anatomical models, surgical planning aids, and medical training tools — dimensionally accurate.
End-Use Consumer Products
Ship real products to real customers — without injection mold tooling.
Design Verification & Testing
DVT and EVT builds in production-representative materials — validate before you tool.
Product Design Validation
Test form, fit, and function with production-grade materials before committing to tooling.
Investor Samples
Presentation-quality parts that look and feel like the final product — built for boardrooms, pitch decks, and demo days.
Pre-Production Testing
Validate tolerances, material behavior, and assembly flow at low volume before committing to production.
Jigs and Fixtures
Custom tooling for your production line — printed and delivered in days, not weeks.
End-Use Production Parts
Parts that go directly into products your customers buy and use — not prototypes, not samples.
Supply Chain Supplementation
Fill gaps in your supply chain without retooling or waiting months for overseas shipments.
Low-Volume Serial Production
Hundreds to thousands of identical parts — no MOQ from a mold shop, no tooling investment.
Replacement Parts Programs
On-demand spares for legacy and current products — without warehousing inventory.
Architectural Models
Site models, facade studies, and presentation pieces at true scale — printed whole or assembled seamless.
Trade Show Builds
Oversized displays and product replicas built to withstand transport and handling — show-ready finish.
Industrial Housings and Enclosures
Full-size prototypes of panels, covers, and housings — validate before committing to sheet metal or tooling.
Tooling and Molds
Large-format mold masters and lay-up tools — printed faster than machined.
Props and Set Pieces
Camera-ready props for film, TV, and commercial production — on tight timelines.
Wind Tunnel Models
Dimensionally accurate aerodynamic test models at scale — smooth surfaces, tight tolerances.
Legacy Part Replacement
Reverse-engineer and reproduce discontinued parts from scans or drawings — no original tooling needed.
Part Consolidation
Combine multi-part assemblies into single printed components — fewer parts, fewer failure points.
Lightweighting
Topology optimization and lattice structures — cut weight without cutting strength.
Manufacturability Analysis
Evaluate your design for printability before committing to a production run.
Scan-to-CAD
Point cloud in, watertight solid out — production-ready CAD from any 3D scan.
Tooling Design
Custom jigs, fixtures, and mold masters — designed from scratch for additive manufacturing.
Fixture Optimization
Redesign production fixtures to reduce weight, improve ergonomics, and speed up assembly.
Insights
Related reading
Technology
Oversized Industrial SLA: What Engineers Need to Get Right
Critical engineering considerations for oversized industrial SLA parts, from material stability and structural behavior to logistics and environmental planning.
Industry
3D Printing in Architecture: Transforming Design, Modeling, and Construction
3D printing is transforming architecture by enabling faster prototyping, improved precision, and more sustainable model-making practices for conceptual design and scale modeling.
Industry
Why More Fabricators and Art Directors Are Turning to 3D Printing to Keep Projects On Time and On Point
Why fabricators and art directors in film, TV, theater, and live events are turning to 3D printing for props, scenic elements, and custom fabrication.
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